Modeling solidification and mushy zone deformation of alloys

The Mechanical Strength of Si Foams in the Mushy Zone during Solidification of Al–Si Alloys

The mechanical strength of an Al-30% Si alloy in the mushy zone was estimated by using a novel centrifugation apparatus. In the apparatus, the alloy melt was partially solidified, forming a porous structure made of primary Si platelets (Si foam) while cooling. Subsequently, pressure generated by centrifugal force pushed the liquid phase out of the foam. The estimated mechanical strength of the ...

MODELLING OF THE PERMEABILITY FOR COLUMNAR DENDRITE STRUCTURES DURING SOLIDIFICATION OF MUSHY ALLOYS

A numerical model has been developed for the determination of liquid flow permeability through columnar dendrite during growth. The model is inclusive two stages, first numerical evolution of the dendrite shape during growth, and second numerical determination of the interdendritic liquid permeability. Simulation results shown which solute concentration by evolution of dendrite shape could resu...

A model for diffusion - controlled solidification of ternary alloys in mushy layers †

We describe a model for non-convecting diffusion-controlled solidification of a ternary (three-component) alloy cooled from below at a planar boundary. The modelling extends previous theory for binary alloy solidification by including a conservation equation for the additional solute component and coupling the conservation equations for heat and species to equilibrium relations from the ternary...

Multiscale Modeling of Solidification of Multi-component Alloys

The rapid advance and slow retreat of a mushy zone

We discuss a model for the evolution of a mushy zone which forms during the solidification of a binary alloy cooled from below in a tank with finite height. Our focus is on behaviours of the system that do not appear when either a semi-infinite domain or negligible solute diffusion is assumed. The problem is simplified through an assumption of negligible latent heat, and we develop a numerical ...